Manufacturing
How Kirloskar Oil Engines Simplified Data Analysis for Business Users with INSIA
Kirloskar Oil Engines Private Limited

Company Introduction

Kirloskar Oil Engines Limited (KOEL) is a flagship company of the Kirloskar Group, one of India’s oldest and most respected industrial conglomerates. With a legacy spanning over a century, KOEL is a market leader in the manufacture of diesel engines, agricultural pump sets, and generator sets. Its products are used across critical sectors such as infrastructure, telecom, defence, and agriculture. The company operates multiple production facilities and has an extensive distribution network that supports sales and service operations across India and over 50 global markets. KOEL’s commitment to innovation, quality, and sustainability is central to its business strategy.
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No. of Employees
2145
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Industry
Manufacturing
business
Head Office
Pune, IN
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Business Challenges

Despite being a technologically forward manufacturer, KOEL was facing growing pains when it came to internal data management. With data scattered across legacy systems, ERPs, flat files, and department-specific tools, extracting meaningful insights was time-consuming, inefficient, and error-prone.

Key challenges included:

a. Siloed Data Landscape

KOEL’s business-critical data resided in multiple systems, including Oracle ERP, Siebel CRM, flat files, and manual Excel-based reports. As a result, departments struggled to align on performance metrics, and decision-makers lacked a holistic view.

b. Delayed Reporting

The existing reporting process was highly manual. Business analysts spent hours—and sometimes days—consolidating, cleaning, and analyzing data for periodic reporting. This not only wasted valuable time but also delayed critical decisions.

c. No Real-Time Visibility

Most reports were generated weekly or monthly, meaning real-time decision-making was nearly impossible. Operational leaders couldn’t react quickly to market changes, supply chain disruptions, or campaign performance.

d. Limited Accessibility for Non-Technical Users

While data existed, it was not easily accessible to business users. Functional heads had to rely on IT or analytics teams for even simple queries, leading to communication lags and bottlenecks.

e. Forecasting and Planning Gaps

Inaccurate or outdated data meant that demand forecasts and supply planning were often reactive. KOEL wanted to empower its teams with proactive insights using predictive analytics.

The Solution: INSIA’s Guided Data Experience

KOEL partnered with INSIA to bring data-driven agility across the organization by deploying INSIA AI-enabled, search-powered analytics platform. The goal was simple: make data access intuitive, fast, and actionable for everyone.

Business Impact  

End-to-End Business Visibility

Dashboards were created across sales, service, supply chain, procurement, quality and HR  functions, allowing KOEL to track business health across regions, product lines, and departments—all in real time.

Service & Complaint Management Intelligence

INSIA introduced a centralized view of customer complaints, service issues, and resolution timelines, helping KOEL track delays, root causes, and team-level performance. This significantly improved customer responsiveness and internal accountability.

Dealer & Channel Partner Performance

Dealer KPIs were digitized and visualized—from service requests  volume and fulfillment time to customer feedback—enabling KOEL to improve partner engagement and optimize regional performance.

Inventory and Lead Time Optimization

Supply chain teams now had instant visibility into procurement delays, aging stock, and vendor-wise lead time trends. This enabled proactive intervention to reduce bottlenecks and cost overruns.

INSIA Capabilities That Made It Possible

Hybrid Deployment for Security and Speed

INSIA was deployed in a hybrid setup, allowing KOEL to maintain full control of its data on cloud while benefiting from cloud-level scalability and performance. A secure VPN connection was established to integrate KOEL’s AWS and OCI infrastructure seamlessly with INSIA’s platform.

Rapid Data Integration

INSIA connected to KOEL’s core data sources, including:

  • Oracle ERP for sales, procurement  and supply chain data
  • Siebel CRM for distributor  interaction and service  insights
  • Flat files, Google Sheets and Excel reports for supplementary data and lookups
  • Product Lifecycle Management tools

✅ Data Modelling Without Coding

INSIA’s no-code connectors and semantic modelling layer simplified this integration, removing the need for extensive IT development.

Using INSIA’s intuitive interface, KOEL’s business analysts and business  users were able to model data relationships, define KPIs, and create dashboards without writing a single line of code. This empowered functional departments to self-serve their analytics needs.

✅ Unified KPI Framework

Over 500  KPIs were activated and visualized across departments, providing real-time visibility into:

  • Sales performance
  • After-sales service metrics
  • Dealer performance and location insights
  • Customer complaints and resolution rates
  • Inventory levels and lead times

These KPIs were visualized using a mix of dashboards, guided search prompts, and alert-based notifications.

✅ Search-Powered Data Access

Perhaps the biggest game-changer was INSIA’s guided search interface. Business users could now simply type “Sales by region last quarter” and instantly access accurate, visual insights—without waiting for an analyst or digging into complex tools.

Personalized Dashboards for Every Role

From CXOs and BU heads to analysts and sales officers, INSIA delivered role-based views tailored to the priorities of each stakeholder—minimizing cognitive overload and surfacing only what mattered most. KOEL extended standard dashboards access to their service dealers to ensure that they have accurate live data access.

Alerting, Subscriptions, and Report Automation

Automated alerts were set for issues like delayed procurement, SLA breaches, or inventory mismatches. Teams also scheduled weekly/monthly summary reports, eliminating dependency on manual Excel routines.

Technology Stack

  • ERP Integration: Oracle ERP
  • CRM Integration: Siebel
  • Database Connectivity: Oracle DB, Excel-based Trackers

INSIA Capabilities Used:

  • AI-Powered Search & Natural Language Querying
  • No-Code Data Modelling & KPI Creation
  • Custom Dashboard Builder
  • Scheduled Reports & Smart Alerts
  • Secure Role-Based Access

Implementation Approach

The first phase of the  solution was rolled out in less than 8 weeks from the date, data access was given. INSIA was deployed with a phased implementation model:

INSIA – KOEL Implementation Plan

Phase 1: Infrastructure & Connectivity

  • Objective: Enable secure data transfer and platform access
  • Activities:
    • VPN connection established between INSIA and KOEL infrastructure
    • Authentication protocols and access control set up

Phase 2: Function-wise Rollout Plan

Rollout across key business functions in a phased approach:

Function Sequence Key Focus Areas
B2B Sales 1st Customer funnel, revenue dashboards
Services 2nd Ticket lifecycle, TAT, SLA tracking
Procurement 3rd Spend visibility, vendor KPIs
Supply Chain 4th Inventory, demand-supply alignment
HR 5th Headcount, attrition, HR efficiency

Phase 3: Implementation Methodology (Per Function)

  1. Requirement Understanding
    • Joint workshops with KOEL stakeholders
    • Business goals translated into data requirements

  2. Data Modeling & Schema Design
    • Mapping of source systems
    • Logical model and schema setup for analytics

  3. KPI Framework Definition
    • Definition of business KPIs
    • Alignment with function-specific goals

  4. Dashboard & Analysis Development
    • Interactive dashboards tailored per user persona
    • Drilldowns, alerts, and filters enabled

  5. UAT (User Acceptance Testing)
    • End-user testing and feedback collection
    • Iterative improvements based on input

  6. Go-Live
    • Final validation and rollout
    • Function made live with documentation and training

Phase 4: Delivery Structure

  • First Function:
    • Approach: Collaborative
    • INSIA team embedded with KOEL team to deliver end-to-end
    • Joint execution ensured smooth knowledge transfer and contextual alignment

  • Subsequent Functions:
    • Approach: Supportive
    • KOEL team leads execution
    • INSIA team provides architectural guidance, troubleshooting, and enhancements on-demand

Need

  1. Enterprise-level data warehouse and dashboarding tool to limit manual processes and automate reporting.
  2. Single source of truth to help employees make better data driven decisions.

Lessons Learned

  • Start with business impact, not just tools: The project succeeded because it aligned KPIs with real business objectives from day one.
  • User adoption depends on simplicity: INSIA’s guided search and no-code approach made analytics accessible to everyone, not just tech-savvy users.
  • Data governance at the onset matters: Maintaining secure, centralized, and well-modeled data ensured the insights were trusted and actionable.

How INSIA solved it

INSIA's solution for Kirloskar was a game-changer, delivering a hybrid deployment model that seamlessly integrated their on-premise systems with advanced cloud-based analytics. INSIA's guided search-enabled data analytics platform, known for its blazing speed and ease of use for non-technical users, was a vital part of this transformation.

The solution's highlights included:

  1. A unified platform for integrating disparate data, ensuring consistency and reliability.
  2. Blazingly fast analytics, providing answers to business queries in seconds, enhancing decision-making speed.
  3. Guided search capabilities, aiding non-technical users in discovering insights effortlessly.
  4. Customized dashboards for different departments, offering specific analytics and reporting capabilities.
  5. Predictive modeling and advanced analytics for deeper market and trend analysis.
  6. An intuitive interface, making the system accessible to all business users, regardless of their technical expertise.
  7. Scalable architecture to accommodate future data integrations and expansions.

Looking Ahead

KOEL plans to extend the use of INSIA to additional areas such as:

  • Predictive Maintenance: Using sensor and usage data to anticipate service needs
  • Dealer Network Optimization: Better understanding service  performance and service demand trends
  • Marketing Analytics: Integrating campaign performance to align sales and marketing efforts

Results

Impact Area Before INSIA After INSIA Impact
Reporting Turnaround Time 2–3 days (manual Excel reports, team-dependent) <1 Second , on-demand via dashboards and search Accelerated decision-making, reduced lag in accessing critical metrics
Data Access for Business Users Through analysts, involving wait times and iterations Self-service via guided natural language search Empowered business users, reduced IT dependency
Number of KPIs Tracked ~50 KPIs tracked manually in siloed spreadsheets 500+ KPIs auto-updated across departments Expanded visibility, standardized performance tracking organization-wide
Decision-Making Agility Slowed by fragmented, reactive analysis Faster, collaborative, insight-driven Enhanced operational agility, quicker response to business shifts
Reporting Cost High manual effort, cross-functional time spent 40% lower via automation and dashboard scheduling Reduced operational overhead, optimized analyst productivity
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