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PRODUCT
Turn Production Data into Plant-Wide Efficiency
Gain real-time visibility into downtime, scrap, yield, and machine performance with unified manufacturing analytics solution.
Experience how INSIA simplifies shop floor visibility, productivity tracking, and root cause analysis.
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INSIA is more than just a production analytics tool—it’s your factory control tower across machines, shifts, lines, and operators.
Designed for non-technical plant and ops teams, INSIA consolidates machine logs, ERP, MES, maintenance, and energy data into one real-time platform. Get instant clarity on OEE, plan vs actual, downtime reasons, and scrap patterns—without waiting on static reports or IT support.
With plug-and-play dashboards, live alerts, and AI-powered insights, INSIA helps production leaders reduce waste, improve uptime, and optimize line-level execution across facilities.
What’s Slowing Down Your Factory Floor?
Production teams often operate in silos with limited manufacturing data visibility, leading to inefficiencies that impact throughput, quality, and cost.
INSIA eliminates these challenges by unifying your production data and delivering real-time, actionable insights—machine-wise, shift-wise, and plant-wide.
From Hidden Losses to Lean, Data-Led Operations
INSIA isn’t just another production dashboard it’s designed to eliminate bottlenecks with precision. Here’s how it helps:
Downtime Reason Tracker
Still guessing why machines stop?
INSIA merges machine sensor data with operator logs to categorize downtime events—helping teams act faster and prevent repeat stoppages.
OEE (Overall Equipment Effectiveness) Monitor
Struggling for a complete view of equipment performance?
INSIA tracks availability, performance, and quality in one unified dashboard —giving leaders a clear handle on asset utilization and productivity gaps.
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Yield Loss Analyzer
Margins shrinking due to material losses?
INSIA identifies when, where, and why yield drops occur—by line, shift, or input—enabling you to reduce raw material waste and lower cost per unit.
Maintenance Planning Tracker
Breakdowns hitting you by surprise?
INSIA monitors missed preventive maintenance schedules and tracks compliance - minimizing unplanned downtime and extending asset life.
Scrap Rate Dashboard
Too much scrap with no clear cause?
INSIA visualizes scrap rates by part, tool, and shift—making it easy to isolate problem areas, reduce rework, and drive consistent quality.
Energy & Resource Utilization Monitor
Rising costs from hidden energy or resource waste?
INSIA integrates production and utility data to track energy, water, and material usage per line or shift—helping you uncover inefficiencies, cut operating costs, and drive sustainable manufacturing.
Built for How Real-World Production Teams Operate
INSIA is a no-code Production Analytics platform that bridges the gap between machines, teams, and data silos. Designed for plant heads, production managers, and shift supervisors, it connects ERP, MES, PLC, maintenance logs, and energy systems into one unified view —without relying on a data team.
Get instant insights into OEE, downtime, maintenance adherence, scrap, yield loss, and operator productivity with plug-and-play pre-built metrics, and customizable dashboards. Real-time alerts, and predictive analytics, ensure you’re always one step ahead of potential disruptions - driving higher efficiency and lower costs.
Explore the production analytics built for data-driven manufacturing
Book a Demo
Your Production Analytics Toolkit
All in One Platform
INSIA equips manufacturing teams with AI-powered, no-code tools to maximize uptime, reduce waste, and optimize every stage of production.
With plug-and-play metrics and predictive insights, you can act faster and smarter on the shop floor.
With plug-and-play metrics and predictive insights, you can act faster and smarter on the shop floor.
Experience how unified production analytics can transform plant performance from day one.
Achieve Tangible ROI with Production Analytics
INSIA empowers manufacturing teams to reduce downtime, eliminate waste, and drive better decisions—backed by real data.
25%
Reduction in Unplanned Downtime
Identify, track, and resolve root causes of stoppages faster with AI-driven insights.
15%
Lower Scrap and Rework
Granular defect tracking ensures higher quality consistency while reducing waste.
100%
Unified View of Plant Operations
INSIA brings together MES, ERP, and machine-level data for real-time visibility and faster actions.
INSIA drives results that matter to plant managers and production leaders.
Discover how INSIA can help your business run leaner and smarter.
Discover how INSIA can help your business run leaner and smarter.
Unifying Production Operations: From Manual Logs to Machine-Level Precision
Cut downtime, improve yields, and optimize planning all in one platform.
INSIA helps production leaders eliminate inefficiencies by connecting fragmented systems and delivering actionable insights in real time.
Unified Production Analytics
Eliminates manual consolidation of machine, batch, and line performance data.
Empowers teams with advanced production analytics and manufacturing intelligence for faster, more accurate decisions.
Guided Search Bar
Quickly explore factory operations data across lines, shifts, and plants.
Enables faster root-cause analysis with intelligent, context-aware search capabilities.
AI-Powered Automated Insights
Identifies downtime causes, yield losses, and bottlenecks automatically.
Delivers actionable insights to optimize throughput, quality, and operational efficiency.
Advanced Analytics
Provides predictive and prescriptive analytics for future ready production.
Supports capacity planning, resource allocation, and continuous process improvement.
Plug and Play KPIs and Dashboards
Pre-built production KPIs and interactive dashboards ready for immediate deployment.
Monitors performance across OEE, changeovers, defect rates, and output metrics.
Ready to Transform Your Production Operations?
Don’t just monitor manufacturing optimize it end to end.
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With INSIA’s AI in production analytics, gain real-time visibility into operations, predict downtime before it occurs with predictive maintenance, and uncover insights that drive OEE optimization, yield improvement, and throughput optimization.
See how leading manufacturers are leveraging production analytics to reduce downtime, improve quality, maximize overall manufacturing performance with INSIA.
FAQs Your Questions, Answered
What kind of production data does INSIA analyze?
INSIA unifies production analytics by analyzing machine data, ERP logs, MES outputs, maintenance records, and operator inputs across lines delivering real-time visibility into downtime, OEE, scrap, yield, and throughput optimization.
Can INSIA help reduce unplanned machine downtime?
Yes. INSIA provides AI in production monitoring to track downtime reasons, maintenance compliance, and recurring failure patterns - enabling root cause analysis and downtime reduction for improved reliability and OEE optimization.
How does INSIA support predictive maintenance?
INSIA applies predictive maintenance analytics by detecting early warning signs of equipment wear and missed predictive maintenance schedules - helping production leaders prevent breakdowns and sustain high manufacturing performance.
Can I track plans vs actual production in real time?
Absolutely. With real-time production analytics, INSIA compares production plan vs actual output across shifts, machines, and operators—allowing better lead balancing, schedule adherence, and throughput optimization.
How is yield loss and scrap monitored?
INSIA’s yield improvement dashboard highlights scrap and rework trends by shift, part, machine, and process—helping manufacturers reduce waste, improve margins, and drive consistent product quality.
Will INSIA integrate with our existing MES or ERP systems?
Yes. INSIA integrates seamlessly with leading ERPs (SAP, Oracle) and MES, consolidating plant-wide data into a single production analytics platform for end-to-end visibility.
Is technical expertise needed to use the platform?
Not at all. INSIA is a no-code manufacturing analytics solution designed for plant managers and operators, with plug-and-play dashboards and AI-powered insights—making advanced production analytics simple for non-technical teams.
How quickly can we see ROI from production analytics?
Most manufacturers begin realizing value within weeks—through reduced downtime, predictive maintenance, and yield improvement. Full deployment typically completes in under 8-12 weeks.
Can INSIA help monitor operator-level productivity?
Yes. INSIA tracks operator wise output, downtime, and defect rates—providing actionable insights for workforce optimization, training, and improved manufacturing performance.
How does INSIA help in energy cost control on the shop floor?
INSIA’s production analytics tools monitor energy consumption by machine and process, helping reduce waste, control costs, and align with sustainable manufacturing goals.
Get Hands-On with INSIA and Experience the Impact Firsthand
Talk to a Production Analytics Expert | Share your manufacturing and shop floor challenges and discover AI-powered, data-driven solutions tailored for your plant. Email us at: hello@forty4hz.com
Experience the power of unified production analytics with real-time visibility, predictive insights, and machine-level precision.
Let us show you how INSIA can help you reduce downtime, improve yield, and optimize production performance end-to-end.
