Percentage of Unplanned Downtime
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Category:  
Operational

Measures the percentage of downtime that occurs unexpectedly due to unplanned events.

What it Measures ?

How often machines stop unexpectedly.

Relevant StakeHolders 

Maintenance Lead, Operations Manager

Why it Matters ?

Measures unplanned downtime levels.

In-depth Use Case / Real-world Example

Percentage of Unplanned Downtime tracks the proportion of downtime caused by unforeseen issues like equipment failure or material shortages. For example, if 5 hours of downtime occur unexpectedly out of 50 total hours, the percentage of unplanned downtime is 10%. Minimizing unplanned downtime is crucial for improving overall equipment effectiveness (OEE) and increasing production capacity. Proactive maintenance and better forecasting can help reduce unplanned downtime.

KPI Definition

Business Value

Movement Direction

Sample Formula

(Unplanned Downtime / Total Downtime) * 100

Should Aim For
1
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