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Supply Chain KPIs
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Production Plan Adherence

Production Schedule Adherence

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Category:  
Operational

Measures the extent to which the production schedule is followed and completed on time.

What it Measures ?

Difference between what was planned vs. produced.

Relevant StakeHolders 

Production Planner, Operations

Why it Matters ?

Ensures production stays on track.

In-depth Use Case / Real-world Example

A company manufacturing computers calculates Production Plan Adherence by comparing planned production targets to actual output. For example, if the company planned to produce 1000 units in a week but only produced 900, the adherence rate is 90%. A high adherence rate ensures the company meets production deadlines and customer demand.

KPI Definition

Business Value

Movement Direction

Sample Formula

Planned Production - Actual Production

Should Aim For
1
2
3
Track Similar KPIs
Packaging Utilization Rate
Measures the percentage of packaging material used efficiently in the production process.
Scrap and Rework Costs
Measures the costs associated with defective products that need to be scrapped or reworked.
Labor Utilization Efficiency
Measures the efficiency of labor usage by comparing the actual output to the labor hours used.
Order Cycle Time
Measures the total time taken from receiving a customer order to delivery.
Line Stoppage Incidents
Measures the number of times production is halted due to machinery failures, material shortages, or other issues.
Transit Time Efficiency
Measures the efficiency of the transportation process by comparing the planned and actual transit times.
Outbound Freight Lead Time
Measures the time taken to ship products from the company’s warehouse to customers.
Inbound Freight Lead Time
Measures the time taken to receive goods from suppliers after shipment.
Production Plan Adherence
Measures the extent to which the production schedule is followed and completed on time.
Order Picking Accuracy
Measures the percentage of items picked correctly for customer orders.
Production Downtime
Measures the total time production is halted due to machine failure, maintenance, or other reasons.
First Pass Yield (FPY)
Measures the percentage of products that are manufactured correctly the first time, without defects.
Pick-and-Pack Cycle Time
Measures the time it takes to pick and pack an order from the warehouse.
Work-in-Progress (WIP) Inventory Trends
Measures the trends in inventory that is in the production process but not yet completed.
Return Rate (Defects/Quality Issues)
Measures the percentage of products returned due to defects or quality issues.
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